Omron CP1E in application of centralized control system of air compressor

1, background

As the demand CP1E air compressor application Omron for CP1E air compressor application Omron energy conservation and emissions reduction in all walks of life, as well as the cost of demand is higher and higher, lower mechanical equipment production power also will increase, become an important topic of energy saving and emission reduction. Air compressor of the application of centralized control system in factory, can better control of air compressor start-up and shutdown time, such as management, according to the actual working condition of the automatic control each air compressor system, reduce the cost of electricity, to reduce labor cost, improve efficiency at the same time.

2, application notes

The whole structure is divided into two layers, the upper part is intelligent monitoring layer, the lower part is the field equipment layer. Intelligent monitoring layer is composed of PC industrial computer, installed in the computer room, the various operation parameters used to collect air compressor, air compressor in the remote monitoring and automatic drain device at the same time. Field equipment layer by four of the air compressor and a OMRON CP1E control of automatic device, CP1E control cabinet, according to the demand of working conditions on site, the workings of the automatic control of air compressor.

CP1E automatic control cabinet can be used for the air compressor in the centralized control and management, so that the operation of the compressor and the maintenance management easier and more convenient. CP1E control cabinet according to the customer the change of the gas, best choice for the operation of the air compressor stations and control operation, thus ensuring the stability of gas customers.

In one air compressor failure downtime, CP1E controller can automatically start standby and running of the air compressor, thus reducing the artificial found insufficient gas supply condition.

Function CP1E control cabinet has endless loop is running, the start times and operation time of each air compressor control, realize the equalization of start times and operation time, less power loss make, capacity and the Numbers control run more efficiently. Diagram below CP1E connection diagram, control cabinet and air compressor must be CP1E control cabinet pressure signal acquisition on the gas tank, so that the CP1E control cabinet more accurate pressure signal collected, convenient and effective centralized control each air compressor operation.

System needs analysis: the company has been committed to surrounding the air compressor system development and research, has more than 30 years of experience can rely on, with the first generation of instrument and relay control, using more intelligent CP1E PLC control, can better improve the quality of their products and popularity and promote rise more convenient, and also effective on cost control, to realize win-win situation of clients and their.

Third, the application design and implementation

CP1E control program description: the operation is simple, the use of colour touchscreen interface, set the page more simple and clear. CP1E control cabinet has 10 kinds of function, can realize the customer air compressor endless cycle control, cross control, unloading continue to stop, initial charging - run, instantaneous power corresponding, stop automatic reset, weekly plan regularly, internal timer switch, frequency conversion machine run separately, charts, automatic acquisition display lamp function.